Tension leveler is used to eliminate all kinds of three-dimensional plate shape defects such as bilateral wave, unilateral wave, middle wave, two-rib wave, warping, buckling and potential bad plate shape.
In the process of calendaring strip, the above-mentioned plate shape defects will be occurred in the coiled strip due to bad roll shape and roll gap shape. These defects are caused by the uneven longitudinal extension of the rolled piece in width direction and the disorder of rolling stress. In order to eliminate the bad shape of the coiled strip and make the internal stress tend to be uniform, the coiled strip needs to be corrected.
Two tension rolls at the inlet and outlet stabilize tension and reduce fluctuations. The tension is increased by the roll group.
The straightening unit has two rows of bending components and balancing rollers. In the first stage, the strip undergoes alternating deformation to evenly distribute residual deformation, which is fully corrected in the second stage, improving the strip’s shape and mechanical properties.
Features of tension leveler:
- Advanced Straightening Technology:Utilizes cutting-edge mechanisms for precise alignment of strip plates, ensuring high-quality output.
- Robust Construction:Built with durable materials to withstand industrial environments, ensuring longevity and reliability with minimal maintenance.
- Adjustable Settings:Offers flexibility in adjusting straightening parameters to accommodate various strip plate dimensions and materials.
- User-Friendly Interface:Intuitive controls and interface simplify operation, reducing training time and enhancing productivity.
Advantages of tension leveler:
- Enhanced Precision:Achieves superior straightening accuracy, meeting stringent industry standards and minimizing material waste.
- Increased Efficiency:Optimizes production processes by reducing downtime and maximizing throughput.
- Cost-Effectiveness:Improves operational efficiency and reduces labor costs associated with manual straightening methods.
Applications of tension leveler:
- Metallurgical Industries:Ideal for straightening strip plates used in steel mills, automotive manufacturing, aerospace, and other metallurgical applications.
- Customization:Can be tailored to meet specific customer requirements, ensuring seamless integration into diverse production environments.
Conclusion: Our Metallurgical Straightening Machine sets the standard for precision and efficiency in strip plate straightening, offering metallurgical industries a reliable solution to enhance product quality and production efficiency. Contact us today to discover how our innovative machine can optimize your manufacturing processes.